Biomass Recycling System

Biomass Recycling System

TURN WASTE INTO A VALUABLE RESOURCE

Biomass is the most widespread material on earth, such as tree branches, bamboo, wood, straw, crop stalks, fruit shells, bagasse, (oil palm) EFB (Empty Fruit Bunch), are all very good biomass fuels (biofuels). The use of biomass for power generation is a renewable energy source, which can reduce the use of fossil energy, promote the comprehensive use of resources, reduce pollution and waste, and has therefore become popular in many countries in Europe and America. Of course, in addition to direct-fired power generation, shredded biomass can also be used for paper making, fermentation for biogas, feed and other uses.

Modern power stations have almost exacting requirements for combustion efficiency, which not only means more energy is produced, but also less pollution to the environment. GEP ECOTECH's biomass pre-shredding system not only efficiently breaks up bales of biomass material, but also shreds them to a uniform size suitable for burning in a boiler.

Biomass Direct Combustion Pre-treatment Process

Biomass Direct Combustion Pre-treatment Process
  • 1

    Chain Plate Conveyor

    To steadily and intelligently supply bulk biomass to the primary shredder, preventing clogging with its robust design and adaptive speed control.
  • 2

    Double-Shaft Shredder

    To primarily shred diverse biomass into smaller pieces, featuring a heavy-duty cutting chamber for high-volume processing and strong adaptability.
  • 3

    Magnetic Separator

    To efficiently remove ferrous metals from the shredded biomass stream, protecting downstream equipment and improving fuel purity.
  • 4

    Belt Conveyor

    To continuously transport processed biomass between different stages of the system (e.g., from shredder to storage), ensuring smooth material flow.
  • 5

    Pulse Dust Collector

    To effectively capture and filter dust particles generated during shredding and conveying, ensuring clean operation and meeting environmental standards.

Biomass Power Generation / Fermentation Pre-tretment Process

Biomass Power Generation / Fermentation Pre-tretment Process
  • 1

    Chain Plate Conveyor

    To steadily and continuously supply raw biomass to the shredder, with intelligent speed adjustment to prevent clogging from wet or uneven materials.
  • 2

    Double-Shaft Shredder

    To primarily shred bulk biomass into smaller fragments, featuring a heavy-duty cutting chamber and strong adaptability for high-capacity processing.
  • 3

    Magnetic Separator

    To automatically remove ferrous metals from the biomass stream, achieving high-purity separation to protect downstream equipment.
  • 4

    Pulse Dust Collector

    To effectively capture and filter dust generated throughout the process, maintaining clean operation and compliance with environmental standards.
  • 5

    Screening Equipment

    To separate oversized particles and foreign matter from shredded biomass, working in coordination with the magnetic separator to enhance material purity and safeguard subsequent processes.
  • 6

    Belt Conveyor

    To continuously transport materials between shredding, sorting, and fine grinding stages, ensuring a smooth and efficient workflow throughout the entire system.
  • 7

    Hammer Mill

    To finely shred pre-shredded biomass into uniform small particles around 30–50mm, adaptable to various downstream requirements.
  • 8

    High-Speed Hammer Mill

    To perform ultra-fine grinding of biomass materials, achieving final particle sizes below 10mm, meeting the stringent requirements for power generation or fermentation.
  • 9

    Screw Conveyor

    To convey fine biomass particles in a closed, dust-tight manner between processing stages, ideal for feeding downstream equipment with controlled and reliable material flow.

Biomass Pellet Fuel Production Process

Biomass Pellet Fuel Production Process
  • 1

    Chain Plate Conveyor

    To steadily and continuously supply raw biomass to the shredder, preventing clogging with its robust design and adaptive speed control.
  • 2

    Double-Shaft Shredder

    To primarily shred bulk biomass into smaller fragments, featuring a heavy-duty cutting chamber for high-volume processing and strong adaptability.
  • 3

    Magnetic Separator

    To automatically remove ferrous metals (such as nails and wires) from the biomass stream, protecting downstream equipment and improving fuel purity.
  • 4

    Belt Conveyor

    To continuously transport materials between different processing stages (e.g., from shredding to sorting), ensuring smooth and efficient workflow.
  • 5

    Wind Sifter

    To separate light impurities (such as dust, plastics, and light fibers) from the shredded biomass, enhancing the purity and quality of the final fuel product.
  • 6

    Hammer Mill

    To finely shred pre-shredded biomass into uniform small particles, with adjustable screens to achieve precise particle size control for optimal forming.
  • 7

    Biomass Pellet Mill

    To compress and densify the prepared biomass material into high-density, high-calorific solid fuel pellets, which are easy to store, transport, and combust.
  • 8

    Pulse Dust Collector

    To effectively capture and filter dust generated throughout the entire process, maintaining a clean operation and ensuring compliance with environmental standards.

Applicable Materials

Finished Product

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